We looked at common feedback from code officials, electrical inspectors, and trade publications to discern the top three mistakes inspectors most often cite with residential downlight installations.
1. Improper Use of IC- vs. Non-IC-Rated Fixtures
One of the biggest errors is installing a non-IC-rated downlight in contact with or too close to insulation. Non-IC (Insulation Contact) fixtures require clearance from insulation because they overheat when buried, posing a fire risk. Inspectors frequently find fixtures either covered with blown-in insulation or improperly spaced, which is an automatic red flag.
2. Failure to Maintain Fire or Air Barriers
Cutting holes for recessed lighting penetrates fire-rated or air-sealed ceilings. If the installer doesn’t use fire-rated housings or fails to properly seal around the fixture, it compromises the required barrier between spaces (for example, between an attached garage and a living area, or between multi-family units). Inspectors often cite missing fire caulking, unapproved covers, or non-listed products used to “patch” the breach. Read more about fire-rated products.
3. Incorrect Wiring and Junction Box Violations
Many downlights include integrated or remote junction boxes, and inspectors may find issues with them such as missing strain relief, exposed wiring, improper splicing, or the absence of required cover plates. Overfilling a junction box or leaving connections outside of one are also common mistakes. All wiring must meet NEC requirements, but rushed installs often leave inspectors writing corrections.
Runners Up
Here are a few other common reasons for citations:
- Using fixtures not listed or labeled for the location -- wet-rated downlights in showers or porches, for example.
- Not following manufacturers’ instructions, especially on driver location and spacing.
See more useful contractor and electrician articles from Cooper Lighting Solutions.